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Materials Selection and Failure Analysis

Materials, Equipment Failure, Monitoring and Mitigation

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Why Choose Us

The Materials Selection and Failure Analysis Training Course is designed to address the crucial need for understanding the degradation mechanisms of mechanical systems. Mechanical equipment in various industries often operates under hazardous conditions, facing substances that can be corrosive or toxic, and working at high pressures and temperatures. If degradation or damage is not promptly identified, the result could be catastrophic failures, leading to severe loss of life and assets.

This training emphasizes the importance of choosing the correct materials of construction to mitigate the risks of failure due to factors such as fracture, corrosion, fatigue, and creep. Proper material selection can help prevent damage by incorporating safeguards, design controls, and corrosion allowances into the system. For some systems, equipment replacement may be necessary.

Participants will gain a comprehensive understanding of mechanical system degradation, its impact, and effective preventative and corrective measures. The course also covers Fitness-for-Service assessments, repair strategies, and maintaining equipment integrity, ensuring minimal downtime and extended service life.

Through practical knowledge of material selection and failure analysis, this course enables professionals to enhance system reliability, maintain equipment safety, and avoid costly failures in operation.

Why Choose Materials Selection and Failure Analysis
Course Goals

What are the Goals?

Upon completing the Materials Selection and Failure Analysis Training Course, participants will:

  • Gain an understanding of the primary failure mechanisms of mechanical equipment.
  • Learn to identify materials and select the most suitable types for specific applications.
  • Develop strategies to prevent breakdowns and reduce the frequency and severity of operational interruptions.
  • Maximize the useful life of equipment to minimize production loss.
  • Improve the reliability and safety of mechanical systems.
  • Enhance equipment performance through efficient service and maintenance practices.

Who is this Training Course for?

The Materials Selection and Failure Analysis Training Course is tailored for professionals working with mechanical systems who seek to understand and implement failure prevention and fault-finding techniques. This course is beneficial for:

  • General Engineers
  • Plant Engineers
  • Maintenance Personnel & Supervisors
  • Technicians
  • Other technical professionals in mechanical systems

It is also ideal for senior engineers and managers looking to update or refresh their knowledge in mechanical equipment degradation, fault analysis, and maintenance strategies.

Learning Approach

How will this Training Course be Presented?

This Materials Selection and Failure Analysis Training Course will employ various adult learning techniques, ensuring optimal engagement and comprehension. It will follow a workshop-style approach, with:

  • Formal lectures covering core topics
  • Case studies to illustrate real-world applications of failure analysis
  • Interactive worked examples to reinforce learning points
  • Ample opportunities for group discussions and knowledge sharing

Practical exercises will supplement each lesson to solidify understanding. Participants will have the opportunity to engage with the instructor and fellow professionals, sharing experiences and best practices.

The Course Content

Mechanical Testing and Damage Mechanisms

  • Tensile, stress, strain, ductility
  • Brittle, Ductile Fracture
  • Impact, Toughness
  • Low temperature consideration
  • Design Examples

Materials Selection

  • Crystalline structure of metals
  • Types of steel
  • Stainless steels
  • Cast Irons
  • Nickel based alloys
  • Selection of metals for different applications

Failure Modes of Mechanical Equipment

  • Fracture Mechanics
  • Fatigue failure
  • Creep, high temperature failure
  • Corrosion types
  • Corrosion control

Condition Monitoring and Trending

  • Condition monitoring
  • Vibration measurements and analysis
  • Fault types and recognition
  • Condition Trending

Non-Destructive Inspection Techniques

  • Boroscope
  • Dye penetrant
  • Magnetic methods
  • X-ray methods
  • Gama - ray methods
  • Ultra-sonic methods
  • Eddy current testing

Fault Finding and Inspection

  • Root Cause Analysis
  • HAZOP Analysis
  • Fault tree analysis
  • Fishbone Diagram
  • Pareto Analysis
  • Types of maintenance
  • Inspection codes
Recognition

Certificate

  • • AZTech Certificate of Completion for delegates who attend and complete the training course.
Collaborations

In Partnership With

Anderson Copex Coventry

Frequently Asked Questions

Absolutely. AZTech offers customised in-house training where this course can be tailored to your organisation's specific needs, objectives, and industry context. Please contact us directly to discuss your requirements.

Yes. This Materials Selection and Failure Analysis is offered in a classroom setting across multiple international locations as well as in a live online format, giving participants the flexibility to choose the option that best suits their schedule and learning preference.

AZTech courses are conducted in carefully selected 5-star hotels or 4-star premium hotels in the host city, featuring fully equipped, professional training rooms. Participants will enjoy coffee breaks and snacks throughout the day, as well as a complimentary lunch provided after each training session.

This Materials Selection and Failure Analysis training course is designed for professionals at all levels who wish to enhance their knowledge and skills in this subject area. It is suitable for managers, team leaders, specialists, and anyone looking to advance their career and professional development.

AZTech provides round-the-clock support to assist you with any enquiries. You can reach our team 24/7 by phone at +971 50 195 5668, by email at [email protected], or by visiting our website at www.aztechtraining.com. Our dedicated training consultants are always on hand to help you with course selection, registration, scheduling, and any other questions you may have.

There are no formal prerequisites for this Materials Selection and Failure Analysis course. It is open to all professionals regardless of their background or experience level, though a basic understanding of the subject area may be beneficial.

AZTech courses are delivered using a highly interactive and practical methodology, combining presentations, group discussions, real-world case studies, exercises, and workshops to ensure participants can immediately apply what they have learned in their professional environment.

Yes. Participants who successfully complete the course will receive an AZTech Certificate of Completion. This course may also be eligible for Training credits, which will be indicated in the course details.

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